Alkaline (ALK) electrolyzers

ALK electrolyzers of 1000, 2000 and 4000 Nm³/h, DC consumption ≤ 4.0 kWh/Nm³.

All hydrogen equipment·Made by CRRC Zhuzhou Institute
Alkaline (ALK) electrolyzers

ALK water electrolysis equipment consists of the hydrogen production power supply, control system, electrolyzer, separation unit, purification unit and auxiliary equipment. The power supply converts the external supply into DC, the electrolyzer splits water into hydrogen and oxygen, and after separation and purification the hydrogen reaches the purity required by the application. The entire process is run by the hydrogen production control system.

1000 – 4000 Nm³/h

≤ 4.0 kWh/Nm³

20 – 110 %

1.8 MPa

Features

  • Energy management system deeply coupled with wind and solar forecasting and cluster control
  • Millisecond-level response of the power supply, second-level response of the electrolyzer
  • Real-time inspection of temperature and voltage in the electrolyzer chambers
  • Load adjustment range 20 – 110 %; stable operation for over 2 hours at 30 % and 110 % load
  • DC consumption ≤ 4.0 kWh/Nm³ H₂, comprehensive consumption ≤ 4.3 kWh/Nm³ H₂
  • Designed life of 20 years

Technical parameters

ALK electrolyzer

ModelAQ-1000AQ-2000AQ-4000
Rated hydrogen production1000 Nm³/h2000 Nm³/h4000 Nm³/h
Rated oxygen production500 Nm³/h1000 Nm³/h2000 Nm³/h
Rated operating voltage≤ 458 V≤ 700 V≤ 800 V
Rated operating current10 500 A12 600 A22 000 A
DC consumption at begin of life (BOL)≤ 4.0 kWh/Nm³ @ 2500 A/m² · ≤ 4.3 kWh/Nm³ @ 4000 A/m²≤ 4.0 kWh/Nm³ @ 2500 A/m² · ≤ 4.4 kWh/Nm³ @ 6000 A/m²≤ 4.0 kWh/Nm³ @ 2500 A/m² · ≤ 4.4 kWh/Nm³ @ 6000 A/m²
Current density4000 A/m²6000 A/m²6000 A/m²
Operating pressure1.8 MPa G1.8 MPa G1.8 MPa G
Working temperature90 ± 5 °C90 ± 5 °C90 ± 5 °C
Alkali concentration30 % KOH30 % KOH30 % KOH
Minimum load rate≥ 8 %≥ 8 %≥ 8 %
Load adjustment range25 – 110 %20 – 110 %20 – 110 %
Designed life (years)202020

Other CRRC equipment

IGBT hydrogen production power supplies

IGBT hydrogen production power supplies

IGBT rectifiers 3 – 22 MW, response ≤ 0.1 s, power factor ≥ 0.99.

3 – 22 MW

0 – 40 000 A

≤ 0.1 s

PEM electrolyzers

PEM electrolyzers

Proton-exchange-membrane electrolyzers of 200 and 500 Nm³/h, 5 – 130 % load range.

200 – 500 Nm³/h

≤ 4.3 kWh/Nm³

5 – 130 %

Hydrogen separation and purification units

Hydrogen separation and purification units

Gas-liquid separators and purification units 200 – 5000 Nm³/h, H₂ purity ≥ 99.999 %.

200 – 5000 Nm³/h

H₂ ≥ 99.999 %

≤ -70 °C

Energy management and process control systems

Energy management and process control systems

EMS for dynamic balancing of renewable generation and electrolysis, plus DCS/PLC & SIS process control.

EMS

DCS / PLC & SIS

HAZOP